Name
The student will be able to determine the general drive train diagnosis procedures.
Objective
Complete work order to include customer information vehicle identifying information customer concern related service history cause and correction', Remove and reinstall transmissiontransaxle', Disassemble clean and reassemble transmissiontransaxle components', Inspect transmissiontransaxle case extension housing case mating surfaces bores bushings and vents perform necessary action', Diagnose noise concerns using transmissiontransaxle powerflow principles', Diagnose hard shifting and jumping out of gear concerns determine necessary action', Inspect adjust and reinstall shift linkages brackets bushings cables pivots and levers', Inspect replace and align powertrain mounts', Inspect and replace gaskets seals and sealants inspect sealing surfaces', Remove and replace transaxle final drive', Inspect adjust and reinstall shift cover forks levers grommets shafts sleeves detent mechanism interlocks and springs', Measure end play or preload shim or spacer selection procedure on transmissiontransaxle shafts perform necessary action', Inspect and reinstall synchronizer hub sleeve keys inserts springs and blocking rings', Diagnose transaxle final drive assembly noise and vibration concerns determine necessary action', Remove inspect measure adjust and reinstall transaxle final drive pinion gears spiders shaft side gears side bearings thrust washers and case assembly', Inspect lubrication devices oil pump or slingers perform necessary action', Inspect test and replace transmissiontransaxle sensors and switches', Describe the operational characteristics of an electronically controlled manual transmissiontransaxle', Identify and interpret drive train concern determine necessary action', Research applicable vehicle and service information such as drive train system operation fluid type vehicle service history service precautions and technical service bulletins', Locate and interpret vehicle and major component identification numbers', Diagnose fluid loss level and condition concerns determine necessary action', Drain and fill manual transmissiontransaxle and final drive unit
Name
The student will be able to explore the fundamentals of clutch operation.
Objective
Diagnose clutch noise binding slippage pulsation and chatter determine necessary action
Name
The student will be able to explore the fundamentals of clutch removal, inspection and repair.
Objective
Inspect clutch pedal linkage cables automatic adjuster mechanisms brackets bushings pivots and springs perform necessary action', Inspect hydraulic clutch slave and master cylinders lines and hoses determine necessary action', Inspect and replace clutch pressure plate assembly clutch disc release throwout bearing and linkage and pilot bearingsbushing as applicable', Bleed clutch hydraulic system', Inspect flywheel and ring gear for wear and cracks determine necessary action', Inspect engine block core plugs rear main engine oil seal clutch bell housing transmissiontransaxle case mating surfaces and alignment dowels determine necessary action', Measure flywheel runout and crankshaft end play determine necessary action
Name
The student will be able to determine the powerflow of the manual transmission and transaxle.
Objective
Remove and reinstall transmissiontransaxle', Diagnose noise concerns using transmissiontransaxle powerflow principles
Name
The student will be able to perform fundamental manual transmission and transaxle inspection and repair according to service specifications
Objective
Disassemble clean and reassemble transmissiontransaxle components', Inspect transmissiontransaxle case extension housing case mating surfaces bores bushings and vents perform necessary action', Diagnose noise concerns using transmissiontransaxle powerflow principles', Diagnose hard shifting and jumping out of gear concerns determine necessary action', Inspect adjust and reinstall shift linkages brackets bushings cables pivots and levers', Inspect replace and align powertrain mounts', Inspect and replace gaskets seals and sealants inspect sealing surfaces', Remove and replace transaxle final drive', Inspect adjust and reinstall shift cover forks levers grommets shafts sleeves detent mechanism interlocks and springs', Measure end play or preload shim or spacer selection procedure on transmissiontransaxle shafts perform necessary action', Inspect and reinstall synchronizer hub sleeve keys inserts springs and blocking rings', Diagnose transaxle final drive assembly noise and vibration concerns determine necessary action', Remove inspect measure adjust and reinstall transaxle final drive pinion gears spiders shaft side gears side bearings thrust washers and case assembly', Inspect lubrication devices oil pump or slingers perform necessary action', Inspect test and replace transmissiontransaxle sensors and switches', Describe the operational characteristics of an electronically controlled manual transmissiontransaxle
Name
The student will be able to perform fundamental differential inspection and repair according to service specifications.
Objective
Diagnose noise and vibration concerns determine necessary action', Diagnose fluid leakage concerns determine necessary action', Inspect and replace companion flange and pinion seal measure companion flange runout', Inspect ring gear and measure runout determine necessary action', Remove inspect and reinstall drive pinion and ring gear spacers sleeves and bearings', Measure and adjust drive pinion depth', Measure and adjust drive pinion bearing preload', Measure and adjust side bearing preload and ring and pinion gear total backlash and backlash variation on a differential carrier assembly threaded cup or shim types', Check ring and pinion tooth contact patterns perform necessary action', Disassemble inspect measure and adjust or replace differential pinion gears spiders shaft side gears side bearings thrust washers and case', Reassemble and reinstall differential case assembly measure runout determine necessary action', Limited Slip Differential', Diagnose noise slippage and chatter concerns determine necessary action', Clean and inspect differential housing refill with correct lubricant andor additive', Inspect and reinstall limited slip differential components', Measure rotating torque determine necessary action
Name
The student will be able to perform fundamental diagnosis, inspection and replacement of drive axle shafts and supporting components.
Objective
Diagnose drive axle shafts bearings and seals for noise vibration and fluid leakage concerns determine necessary action', Diagnose constantvelocity CV joint noise and vibration concerns determine necessary action', Diagnose universal joint noise and vibration concerns perform necessary action', Remove and replace front wheel drive FWD front wheel bearing', Inspect service and replace shafts yokes boots and CV joints', Inspect service and replace shaft center support bearings', Check shaft balance and phasing measure shaft runout measure and adjust driveline angles', Inspect and replace drive axle shaft wheel studs', Remove and replace drive axle shafts', Inspect and replace drive axle shaft seals bearings and retainers', Measure drive axle flange runout and shaft end play determine necessary action
Name
The student will be able to perform fundamental diagnosis, inspection, adjustment and repair of four- and all-wheel drive components.
Objective
Diagnose noise vibration and unusual steering concerns determine necessary action', Inspect adjust and repair shifting controls mechanical electrical and vacuum bushings mounts levers and brackets', Remove and reinstall transfer case', Disassemble service and reassemble transfer case and components', Inspect frontwheel bearings and locking hubs perform necessary action', Check drive assembly seals and vents check lube level', Diagnose test adjust and replace electricalelectronic components of fourwheel drive systems
Name
The student will be able to diagnose drive train issues.
Objective
Complete work order to include customer information vehicle identifying information customer concern related service history cause and correction', Identify and interpret drive train concern determine necessary action', Research applicable vehicle and service information such as drive train system operation fluid type vehicle service history service precautions and technical service bulletins', Locate and interpret vehicle and major component identification numbers', Diagnose fluid loss level and condition concerns determine necessary action', Drain and fill manual transmissiontransaxle and final drive unit
Name
The student will be able to diagnose clutch concerns.
Objective
Diagnose clutch noise binding slippage pulsation and chatter determine necessary action
Name
The student will be able to perform the removal, inspection and/or repair of the clutch and its components.
Objective
Inspect clutch pedal linkage cables automatic adjuster mechanisms brackets bushings pivots and springs perform necessary action', Inspect hydraulic clutch slave and master cylinders lines and hoses determine necessary action', Inspect and replace clutch pressure plate assembly clutch disc release throwout bearing and linkage and pilot bearingsbushing as applicable', Bleed clutch hydraulic system', Inspect flywheel and ring gear for wear and cracks determine necessary action', Inspect engine block core plugs rear main engine oil seal clutch bell housing transmissiontransaxle case mating surfaces and alignment dowels determine necessary action', Measure flywheel runout and crankshaft end play determine necessary action
Name
The student will be able to conduct a transmission and transaxle inspection and repair according to service specifications.
Objective
Disassemble clean and reassemble transmissiontransaxle components', Inspect transmissiontransaxle case extension housing case mating surfaces bores bushings and vents perform necessary action', Diagnose noise concerns using transmissiontransaxle powerflow principles', Diagnose hard shifting and jumping out of gear concerns determine necessary action', Inspect adjust and reinstall shift linkages brackets bushings cables pivots and levers', Inspect replace and align powertrain mounts', Inspect and replace gaskets seals and sealants inspect sealing surfaces', Remove and replace transaxle final drive', Inspect adjust and reinstall shift cover forks levers grommets shafts sleeves detent mechanism interlocks and springs', Measure end play or preload shim or spacer selection procedure on transmissiontransaxle shafts perform necessary action', Inspect and reinstall synchronizer hub sleeve keys inserts springs and blocking rings', Diagnose transaxle final drive assembly noise and vibration concerns determine necessary action', Remove inspect measure adjust and reinstall transaxle final drive pinion gears spiders shaft side gears side bearings thrust washers and case assembly', Inspect lubrication devices oil pump or slingers perform necessary action', Inspect test and replace transmissiontransaxle sensors and switches', Describe the operational characteristics of an electronically controlled manual transmissiontransaxle
Name
The student will be able to conduct a differential inspection and repair according to service specifications.
Objective
Ring and Pinion Gears and Differential Case Assembly', Diagnose noise and vibration concerns determine necessary action', Diagnose fluid leakage concerns determine necessary action', Inspect and replace companion flange and pinion seal measure companion flange runout', Inspect ring gear and measure runout determine necessary action', Remove inspect and reinstall drive pinion and ring gear spacers sleeves and bearings', Measure and adjust drive pinion depth', Measure and adjust drive pinion bearing preload', Measure and adjust side bearing preload and ring and pinion gear total backlash and backlash variation on a differential carrier assembly threaded cup or shim types', Check ring and pinion tooth contact patterns perform necessary action', Disassemble inspect measure and adjust or replace differential pinion gears spiders shaft side gears side bearings thrust washers and case', Reassemble and reinstall differential case assembly measure runout determine necessary action', Limited Slip Differential', Diagnose noise slippage and chatter concerns determine necessary action', Clean and inspect differential housing refill with correct lubricant andor additive', Inspect and reinstall limited slip differential components', Measure rotating torque determine necessary action', Drive Axle Shaft', Diagnose drive axle shafts bearings and seals for noise vibration and fluid leakage concerns determine necessary action', Inspect and replace drive axle shaft wheel studs', Remove and replace drive axle shafts', Inspect and replace drive axle shaft seals bearings and retainers', Measure drive axle flange runout and shaft end play determine necessary action
Name
The student will be able to conduct the diagnosis, inspection and replacement of drive axle shafts and supporting components.
Objective
Diagnose drive axle shafts bearings and seals for noise vibration and fluid leakage concerns determine necessary action', Diagnose constantvelocity CV joint noise and vibration concerns determine necessary action', Diagnose universal joint noise and vibration concerns perform necessary action', Remove and replace front wheel drive FWD front wheel bearing', Inspect service and replace shafts yokes boots and CV joints', Inspect service and replace shaft center support bearings', Check shaft balance and phasing measure shaft runout measure and adjust driveline angles', Inspect and replace drive axle shaft wheel studs', Remove and replace drive axle shafts', Inspect and replace drive axle shaft seals bearings and retainers', Measure drive axle flange runout and shaft end play determine necessary action
Name
The student will be able to conduct the diagnosis, inspection, adjustment and repair of four- and all-wheel drive components.
Objective
Diagnose noise vibration and unusual steering concerns determine necessary action', Diagnose constantvelocity CV joint noise and vibration concerns determine necessary action', Diagnose universal joint noise and vibration concerns perform necessary action', Remove and replace front wheel drive FWD front wheel bearing', Inspect service and replace shafts yokes boots and CV joints', Inspect service and replace shaft center support bearings', Check shaft balance and phasing measure shaft runout measure and adjust driveline angles', Inspect adjust and repair shifting controls mechanical electrical and vacuum bushings mounts levers and brackets', Remove and reinstall transfer case', Disassemble service and reassemble transfer case and components', Inspect frontwheel bearings and locking hubs perform necessary action', Check drive assembly seals and vents check lube level', Diagnose test adjust and replace electricalelectronic components of fourwheel drive systems